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RFID Barcode Scanning Backup

 
Pharmaceutical service provider Transpharm uses RFID as a backup for barcode scanning

Other topics: RFID Barcode Scanning Backup, RFID Conference Program Track

noFilis
August 11, 2008

Transpharm Logistik GmbH, the logistics service provider of Ratiopharm is teaming with noFilis, one of the world's leading providers of AutoID Device Management Technology, to automate and secure warehouse internal goods movements based on a combination of barcode and RFID technology.

Transpharm acts as a full service provider for the pharmaceutical and healthcare industry
 

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In order to exceed the customer requirements, Transpharm develops and runs logistical service concepts and solutions - including the necessary IT system landscape. The service provider focuses on the Pharmaceutical and Healthcare sector and offers a complete portfolio comprising distribution, warehousing, order processing and transportation towards end customers. Because of the high volume of daily goods movements, Transpharm is very interested in the usage of AutoID - technologies in order to optimize logistics processes. In the distribution center in Ulm/Germany, where the noFilis installation just went live, more than 5000 cases and around 350 pallets pass the goods issue gates every day.

RFID is used as a backup for barcode - scanning in warehouse internal movements

"We decided to use RFID technology as a backup for our stationary barcode scanners" says Gerhard R?der, head of distribution logistics at Transpharm. "This might be a new approach, as most of the companies use these technologies vice versa: barcode technology in case RFID does not work." At the end of production, the pharma pallets are shrink - wrapped and transported via a conveyor belt to the warehousing area. The shrink - wrapping process is not only necessary because of the stability of the handling unit, but also to reduce theft and shrinkage: the value of each pallet is up to 150 K?. The issue with the stationary barcode scanners lies in the necessary line-of-sight and the reliable placement of barcode labels at the sweet spot. 95 % of the moved pallets have been identified in the last years without any problem, the remaining 5 % have caused a lot of manual work. "In case the barcode read was not successful, the pallet gets bumped-out in a little sorting machine right after the read point. The regular non-reads caused a lot of money and time consuming manual work in the put-away process", says Patrick Hartmann, Global Sales Director at noFilis. "Today, the label applicator attaches a combined label with barcode and passive EPC UHF Gen2 RFID information. The CrossTalk Edgeware checks, whether the barcode read was successful and triggers the Intermec IF5 RFID reader if necessary." With the combination of barcode and RFID technology, these manual steps can be reduced to the highest possible extend. Due to the realtime - interface of the noFilis CrossTalk software, Transpharm was able to integrate the RFID hardware into the existing infrastructure and the automation and conveyor system without any major changes and within a very short timeframe.

noFilis CrossTalk configures, manages and integrates AutoID read points at Transpharm

The noFilis Crosstalk agent based Peer-To-Peer Architecture enables Transpharm to set-up a distributed and highly scaleable service network, with fully automized integration of AutoID - and sensor - information into business processes, including the management of all relevant AutoID devices. The so-called noFilis CrossTalk Agent requires minimal system-resources and can be installed and run directly on fixed RFID devices, mobile devices, PLC controls and forklift terminals. An automized Micro Process System of the noFilis CrossTalk Agent translates all requirements of physical processes in a supply chain-, logistics- or production-environment into several noFilis CrossTalk Micro Processes. Standard Protocols of EPC Global like LLRP and ALE are fully supported by CrossTalk and the integration into various ERP Systems works via embedded noFilis CrossTalk Software Services.

Further potential of RFID and sensor technologies already identified

"Based on the very positive experiences in our first RFID project, we have already identified further areas of optimization in our logistics processes and the offered service portfolio", says R?der. "Next steps for the utilization of RFID and sensor technologies might be our cool chain applications as well as the optimization of warehouse internal picking and goods issue processes."

About noFilis:
noFilis, a software company with in-depth expertise in RFID, AutoID and sensor technology, focuses since late 2004 on the development of CrossTalk. The noFilis Device Management CrossTalk is a state-of-the-art solution stack for transforming business rules/commands into physical device tasks. The Edgeware takes care of a transparent and smooth integration of smart devices into a distributed data network. Besides offering one of the leading solutions for device integration and data capturing, noFilis is member of EPC Global, the committee for AutoID standardization.
 

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